Paint Shop Projects

Our domain expertise has enabled us to offer an excellent collection of Conveyorised Painting Paint Shop.
We support our customer from Concept designing of Paintsshop till its commissioning.

If you provide us your requirement with Size and weight of the components with desired production rates and final specification of the finished product we shall design a most appropriate and cost effective plant on turnkey basis.

We manufacture Paintshop by using premium quality material with advanced technology under each quality parameters for ensuring their compliance with the defined industry norms.

In addition to this, our esteemed clients can avail Turnkey Paintshops from us in various customized options.

Bullows is engaged in manufacturing & suppling of Paint Curing oven ssince its inception in 1963 in all Three types of Curing Ovens; I.e, Electric fired Oven, Gas fired Oven and Diesel fire Oven. Bullows covers paint curing ovens from metal bodies to plastic bodies ,small handles to large engines. Bullows is also specialized in manufacturing of Conveyorised paint dying ovens where the constant temperature has to match with the speed of conveyor vs time.

Paint Drying Ovens, also referred to as Dryers or Paint Curing Ovens or Paint Baking Oven removes the moisture from water-based coatings and adhesives. Paint Drying Ovens are also removes water from the surface or interior of products with the help of thermostatic controls in case of electrical heating and temperature controllers operating solenoid valves in case of steam, gas and oil heating.

An Industrial Paint Curing Oven cures dries the paint through the heated air that is re circulated in the Oven. This is generally done by having a heating chamber where air is heated and the heated air is circulated inside the Paint Curing Oven chambers by means of fans.

Why Industrial Paint Curing Oven required?
The provision of a Industrial Paint Curing Oven in a production shop area ensures:

• speeding up of the paint drying operation
• Improved quality of product
• Increase in the durability of the product
• Economizing the cost of painting the product and lastly
• Dust free product.

Criteria of selection of Type Industrial Paint Curing Oven:
The type of an Industrial Paint Curing Oven is determined by many factors, such as-

• Total heating capacity
• Shape of the object to be dried in the Paint Drying Oven
• Type and thickness of insulation required in the Paint Drying Oven
• Adequate exhaust arrangement for removing the solvent fumes of Paint Drying Oven
• Proper arrangement for location of burners and heaters in the Paint Drying Oven to ensure uniform heating.

The arrangement of burners or heaters in a Paint Drying Oven should ensure the provision of uniform heating across the cross section and the length of the Paint Drying Oven.

Paint Drying Ovens are generally constructed out of mild steel sheets with strengthening members and supports the outside wall of Paint Drying Oven and aluminum sheets on the inside wall of Paint Drying Oven, with an adequate thickness of insulation in between.

During regular operation of Paint Drying Oven, the temperature inside the Paint Drying Oven is automatically maintained at a pre-determined level with the help of thermostatic controls in case of electrical heating and in the case of steam, gas and oil heating by temperature controllers operating solenoid valves.

Improved quality and durability of paint finish can be achieved by providing proper facilities for staving the painted components. This requires a Paint Drying Oven of the right type, size and having the correct staving temperature. In many cases, an improvement in the finish and economics in paint costs can be achieved for users of air drying paints, by adding staving facilities in a Paint Drying Oven and changing over to enamel paints

Bullows is pioneer in manufacturing, supplying & commissioning of Wet Type/Dry Type Paint Booths in Std as well as Customized sizes from Small to large sizes of Paint Booths. We have large customer base for Paint Booth in PAN India location from various Industrial categories where we have supplied Pain Booths for numerous range of Product categories.   

What is Paint Booth ?
An enclosed or semi enclosed area used for spray painting of component may be equipped with a source fresh air to keep the atmosphere dust-free, a waterfall backdrop to trap over spray, and an exhaust system to vent the fumes of the evaporating solvents.

Why Paint booth Required ?

1. To provide clean air at the Operators breathing level.
2. To collect overspray & to exhaust clean air.
3. To treat the overspray in such a way that it can later be disposed of outside the building without nuisance or hazard.
4. To reduce fire risk to minimum in spray shop.

Working Principal of a Paint Booth:
The over sprayed paint is dragged towards the water flowing continuously. The turbulence is created below the screen & sludge is formed. The water and the sludge are separated in the filter at the bottom tank. The clean water is pumped again to the top tank and flows over the screen.

The paint is sucked by the blower through the baffles wherein the paint particles are separated. The baffles are very effective in separation and can be removed, cleaned easily. Only clean air with thinner is left to atmosphere. It has more efficiency as compared to the dry booth. The sound level is as per industrial norms.


Benefits of a spray booth?
A well-designed and maintained spray booth provides important advantages:

• It separates the spraying operation from other shop activities, making the spraying, as well as the other operations, cleaner and safer.
• It reduces fire and health hazards by containing the overspray.
• It provides an area that contains residue, making it easier to keep clean. It also keeps both the operator and the object being sprayed cleaner.
• In a booth equipped with adequate and approved lighting, it provides better control of the finish quality.

Bullows has huge experience in manufacturing & installation of cost-effective Pre-treatment Plants in many industrial segments.

A thorough material Pre-treatment is the fundamental prerequisite of any high quality coating. Wet or Dry pre-treatment, depends on the material to be coated. Integrated Automation & Robotics provides solutions for degreasing, phosphating, grinding, shot blasting or ionizing on the turnkey basis with requisite Material Handling and Automation.

Integrated Automation & Robotics is the leading provider & specializes in manufacturing and exporting of Automatic Pre-treatment Plants, which are admired by clients for their robust construction and automatic smooth functioning. These Pre treatment plants are fully programmed according to the process requirements of the client. Pre-treatment Plants are used for surface preparation for painting, powder coating, ED coating etc. (This includes Cleaning and phosphating, Cromatising etc)

Specifications
Used to condition the surface enabling desired adherence of paint on product.
Suitable for ferrous & non-ferrous components processing.
   Following are the two kinds of Pre-treatment plants :
    • Dip Pre-treatment with transporter based.
    • Spray Pre-treatment with conveyor, EMS or Monorail.
 
Benefits

• Consistent quality of coatings to meet specification requirements like SPRAY Life.
• Significant improvements in paint and powder coating performance.
• Improved corrosion resistance under the organic coating surface
• Provide increased adhesion & improved flexibility
• Adhesive bonding & laminating is made possible by specific pretreatment
•     • Increases SCRATCH and IMPACT resistance.
• Wear resistance & anti-galling properties for critical moving parts
• Improvement in corrosion resistance of metal parts by providing a base for waxes and rust
• preventing oils
• Heavy Phosphate coatings make it possible to draw & form metals by the production of high
• levels of surface lubrication
• MIP Coating increases the lubrication properties of the surfaces.